Ⅱ.Attachment Ⅰ   Equipment Configuration and Relevant Technical Parameters    

Ⅱ.附件 Ⅰ 设备配置及相关技术参数    

I. Main Technical Parameter of the Equipment    

1.设备的主要技术参数    

1.1.)Title of the equipment: Three in one function film recycling granulation extrusion line    

1.1.)设备名称：三合一膜料回收挤出造粒机组    

1.2 )Model of the equipment:HXSJ150DWM11    

1.2.)设备型号：HXSJ150DWM11    

1.3 )Applicable raw material: Suitable for the recycling and pelletizing of PE,LDPE,HDPE film    

1.3.)适用原料：适用于LDPE,HDPE.PE.膜料的回收.    

1.4 )Production capacity:500-680 kg/h     

1.4.)生产能力：500-680 kg/h  视原料配方而定.    

Ⅲ. Main Technical Features of the Equipment    

This machine is special for the recycling and granulating of HDPE, LDPE and so on. It  can deal with     

convey, crush and granulate altogether which save a lot of labor during the process. And the film will     

be heated when crushed which is good for the plasticity of the material and thus good for the quality of     

the final  granule and the capacity. The crusher uses large power AC motor and thus,even large block    

 material can put into  the feeder;And the screw of the main extruder is uniquely designed to facilitate     

the compressing of the film, the  conveing, the plasticity and the venting process. For the  temperature    

 control of the barrel, it uses accurate date  temperature controller, large power iron-cating heater and    

 low noise  cooling fan. And this three cooperate together perfectly to control the temperature of the     

barrel and insure the quality of the  granules. Equipped with advanced low noise reduction gear box     

whose gear teeth is very hard and with forced feed lubrication,   this can let the machine   adapt to     

high-speed and continuous running.    

本设备主要用于高密度聚乙烯（HDPE）、低密度聚乙烯（LDPE）薄膜料、等的再生造粒。该机组集原料的输送、粉碎（热团粒）、挤出造粒等多功能于一体，生产过程节省了原材料重复运输的劳力，废膜在粉碎过程中产生热团粒，有利于压缩塑化，大大提高产能力和塑化质量。破碎桶采用大功率交流电动机驱动，大块物料无需破碎工序处理可直接下料；主挤出机螺杆结构特别设计，有利于对碎膜料的压缩、输送、塑化和排气，提高造粒质量；机筒控温采用了数字式高精度温控表、大功率铸铁加热器和低噪音冷却风机精密控制机筒温度，保证物料的塑化质量。配置先进的低噪音硬齿面带强制润滑减速机，保证主机适应高转速连续运转。    

Ⅳ. Appearance Schematic of the Equipment 设备图片    

Ⅴ. Main Technical Parameters of each Part of the Machine and the Configuration    

Ⅴ.设备各部分结构及技术参数    

1. Full automatic conveying belt 1 set    自动上料输送带  一台    

1.1.)Belt's width:650mm    

1.1.)输送带宽的：650mm    

1.2.)Belt's length :4000mm    

1.2.)输送带长度：4000mm    

1.3.)Watt of belt's motor:0.75kw,using cycloid curve pinwheel reduction method    

1.3 )驱动电机功率：0.75KW, 用摆线针轮减速机传动    

1.4.)Motor control ways: Coordinate control with the main machine and the crusher; work or stop     

according to the load of the main machine and the crusher.     

1.4.)电机控制方式：与主挤出机电动机和破碎机电动机联动控制，根据主挤出机电动机和破碎电动机的负荷情况自动    

送料或者是暂停输送.    

2. Crusher-feeder  1 set  破碎.喂料设备 一台    

2.1).Material of the barrel: Stainless steel    

2.1 )破碎桶材质：不锈钢    

2.2)Fixed blade: 9 pieces    

2.2)定刀数量：9片    

2.3).Rotary blade:6 pieces    

2.3).动刀数量：6片    

2.4.)Material of blade: 9SiCr    

2.4.)破碎刀材质：9SiCr 合金    

2.5.)Watt of Motor: 90KW-6极    

2.5.)电机功率：90KW-6极    

2.6.)Motor control ways: With ABB inverter
   

2.6).电机控制方式：采用ABB变频器    

3.Main extruder 主挤出机     

3.1.) Main machine: Ø150/30:1 extruder    1 set    

3.1.)主挤出机: Ø150/30:1 extruder    1 set    

3.1.1).Dia of  main screw:Ø150    

3.1.1).主机螺杆直径：Ø150    

3.1.2.)L/D:28:1    

3.1.2.)长径比：28:1    

3.1.3)Theoretical length of the screw:4500mm    

3.1.3).螺杆理论长度：4500mm    

3.1.4).Exhausting hole:single    

3.1.4.)排气方式：单排气    

3.1.5).Material of screw:38CrMoALA high-quality nitriding steel, along with quenching, nitriding and the     

thickness of  the nitrogen layer is 0.4-0.7MM, hardness is more than 940HV, brittleness is level 2.    

For the feed opening place, the edge of the screw is sprayed with alloy.    

3.1.5).螺杆材质：38CrMoALA优质氮化钢，并经调质，氮化处理，氮化层深度是0.4-0.7MM，硬度大于940HV，    

脆性2级，下料段螺棱喷涂合金材料.    

3.2.Main barrel  主机机筒    

3.2.1)Material of the barrel:38CrMoALA high-quality nitriding steel, along with quenching, nitriding and the thickness of     

the nitrogen layer is 0.4-0.7MM, hardness is more than 940HV, brittleness is level 2.    

3.2.1.)机筒材质：38CrMoALA优质氮化钢，并经调质，氮化处理，氮化层深度是0.4-0.7MM，硬度大于940HV，    

脆性2级.    

3.2.2 )heating zones:9 zones    

3.2.2).加热区段：9区    

3.2.3).heating power:93kw    

3.2.3.)加热功率：93kw    

3.2.4.)heating method:Large power iron-casting heater for area 2-5；ceramic heater with fins for heat dissipation is used in the rest temperature zone    

3.2.4).加热器方式：2-5区铸铁大功率加热圈；其他温区采用带散热翅片的陶瓷加热器，独立风盒及风机冷却    

3.2.5)Cooling method:equipted with water ring cooling system for the feed opening place, for barrel,    

 use high  efficiency air dryer to cool.    

3.2.5).冷却方式：下料口断安装水环冷却装置，机筒采用高效低噪音风机自动冷却.    

3.2.6.)Cooling power:0.18KW X 7zones=1.3KW    

3.2.6.)冷却功率：0.18KWX7区=1.3KW    

3.3 Reduction gear box 齿轮减速箱    

3.3.1) Model No of gear box:375 gear box    

3.3.1.)齿轮箱型号：四方375型硬齿面减速箱    

3.3.2.) Features of gear box:    

This gear box boasts the characteristic of stable running, low noise, high bearing capacity, long life-span, easy to dismantle for checking use and so on. The material of the reduction box gear is 20CrMnTi,with process of forging, quenching, carburizing. And the hardness of the gear surface is up to HRC54~62,.After digital grinding process, the gear’s size is with high accuracy, and the gears contact smoothly and therefore, with high transmission efficiency. There is an large-thrust self-aligning roller bearing which can bear the axial thrust from the working screw. It uses lube pump to lubricate the place needed and meanwhile, use high efficiency water cooling system to cool the lube.    

3.3.2.齿轮箱特点：    

该系列减速箱具有运转平稳、噪音低、承载能力强、使用寿命长、易于拆检等特点。减速箱齿轮材质为20CrMnTi，经煅造、调质、渗碳、淬火处理，齿面硬度达到HRC54-62，并经数控齿面磨削工艺，精度高、齿面接触性好、传动效率高。输出轴前端配置有大规格推力调心滚子轴承，可承受螺杆工作时的轴向推力。箱体内各润滑点采用润滑油泵强制润滑，润滑油配有高效水冷却系统。    

3.4.Changing mesh and Die head 换网装置及模头    

The die panel has been thickened and treated by high frequency quenching. And then, grinded to make it level.    

模头板加厚并经过高频淬火处理后磨削接触平面    

3.4.1).Operating means: Hydraulic double mesh, can be changed with the machine running.    

3.4.1).模头形式：液压闸式双筛，不停机换网    

3.4.2).Size of the mesh:350×350mm , square shape.    

3.4.2).筛网尺寸：:350×350mm，四方.    

3.4.3).Heating zone:2 zone    

3.4.3).模头加热区段：2区.    

3.4.4).Die power: 22KW    

3.4.4).模头加热功率：22KW    

3.4.5).Heating means :With high watt iron-casting heating panel    

3.4.5).加热器形式：铸铁大功率加热板    

3.5 Main Motor 主电机    

3.5.1).Watt of main motor:132kw-4极    

3.5.1).主电机功率：132kw-4极    

3.5.2.)Control means:With ABB inverter    

3.5.2.)电机控制方式：配ABB变频器    

Ⅵ. Auxiliary extruder  Ø150/12:1 extruder    1 set  辅挤出机 Ø140/12:1 一台    

1. Auxi Screw  辅机螺杆    

1.1).Dia of Auxi Screw:Ø150mm    

1.1.)辅机螺杆直径：Ø150mm    

1.2).L/D: 12:1    

1.2).长径比：12:1    

1.3).Theoretical length of the screw:1800mm    

1.3.)螺杆理论长度：1800mm    

1.4). Venting type:single type    

1.4.)排气方式：单排气    

1.5.) Material of screw:40Cr high-quality nitriding steel, with nitriding treatment, the thickness of the     

nitrogen layer is  0.4mm-0.7mm,hardness is more than740HV，britleness is level 2.    

1.5).辅机螺杆材质：40Cr优质氮化处理，氮化深度为0.4mm-0.7mm，硬度大于740HV，脆性2级.    

2.Auxi Barrel辅机机筒    

2.1).heating zones:2 ZONES    

2.1).辅机机筒加热区段：2区    

2.2).heating power: 23KW    

2.2).加热功率：23kw    

2.3.) heating means:ceramic heater with heat fin, independent air box and fan to cool    

2.3.)加热器形式：采用带散热翅片的陶瓷加热器，独立风盒及风机冷却    

2.4).Cooling method:Using copper tube circling water to cool    

2.4).冷却形式：采用铜管环绕循环水冷却.    

2.5).Material of barrel.:40Cr high-quality nitriding steel, with nitriding treatment, the thickness of the     

nitrogen layer is 0.4mm-0.7mm,hardness is more than740HV，britleness is level 2.    

2.5.)机筒材质：40Cr优质氮化处理，氮化深度为0.4mm-0.7mm，硬度大于740HV，脆性2级.    

3.Reduction gear box减速齿轮箱    

3.1).Model No of gear box: 250type low noise gear box    

3.1).齿轮箱型号：四方250型硬齿面减速箱    

3.2.)Features of gear box:    

This gear box boasts the characteristic of stable running, low noise, high bearing capacity, long life-span, easy to dismantle for checking use and so on. The material of the reduction box gear is 20CrMnTi,with process of forging, quenching, carburizing. And the hardness of the gear surface is up to HRC54~62,.After digital grinding process, the gear’s size is with high accuracy, and the gears contact smoothly and therefore, with high transmission efficiency. There is an large-thrust self-aligning roller bearing which can bear the axial thrust from the working screw. It uses lube pump to lubricate the place needed and meanwhile, use high efficiency water cooling system to cool the lube.    

3.2.齿轮箱特点：    

该系列减速箱具有运转平稳、噪音低、承载能力强、使用寿命长、易于拆检等特点。减速箱齿轮材质为20CrMnTi，经煅造、调质、渗碳、淬火处理，齿面硬度达到HRC54-62，并经数控齿面磨削工艺，精度高、齿面接触性好、传动效率高。输出轴前端配置有大规格推力调心滚子轴承，可承受螺杆工作时的轴向推力。箱体内各润滑点采用润滑油泵强制润滑，润滑油配有高效水冷却系统。    

4.Changing mesh and Die had换网装置及模头    

The die panel has been thickened and treated by high frequency quenching. And then, grinded to make    

 it level.    

模头板加厚并经过表面高频淬火处理后磨削接触平面    

4.1.)Operating means: Hydraulic double mesh, can be changed with the machine running.    

4.1).模头形式：液压闸式双筛，不停机换网    

4.2).Size of the mesh:350×350mm ,round shape.    

4.2.)筛网尺寸：:350×350mm，圆方.    

4.3).Material outlet:105 holes,￠3.5mm    

4.3).模头出料孔：105个，￠3.5mm    

4.4.)Heating zone:2ones    

4.4).模头加热区段：2区    

4.5).Die power: 14KW    

4.5.)模头加热功率：14kw    

4.6).Heating means :With high watt iron-casting heating panel    

4.6).加热器形式：铸铁大功率加热板    

5.Auxi Motor. 辅电机    

5.1.)Watt of Auxi Motor:37KW-4极    

5.1).辅电机功率：37KW-4极    

5.2.)Control means: With ABB inverter    

5.2.)辅电机控制方式：配置ABB变频器